Engineering profile · UGV / UAV / GCS / Secure Comms

Modular tracked UGV and unmanned systems — designed, built and field-tested.

A task-configurable tracked ground platform, ruggedized operator stations, relay masts and encrypted frequency-hopping control links — full-cycle hardware and software engineering with iterative field validation since 2023. TRL 6 field campaign under way in 2026.

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Projects

Modular tracked UGV platform →

Field-tested prototypes · TRL 5 (2025)

Not a single fixed vehicle — a modular tracked platform configured per mission. Chassis, tracked mobility system and control architecture are built in-house, with proven COTS drive components integrated; payload, communications and control attach as swappable modules. Amphibious variant in development (untested — part of the ongoing 2026 campaign).

  • Task-defined configuration: payload bay and comms stack are selected per role, not welded into the design
  • Open, modular architecture: integrates third-party RX/TX and control systems, no vendor lock-in
  • Swappable RX, VTx, telemetry and payload boards; optional embedded vision module
  • Rapid-manufacturing approach for tracks and drivetrain components
  • Mobility validated in 2025 field cycles on loose sand, soft mud, grass slopes and stairs — carrying a 16 kg test load

Full platform page: concept, specifications, all field tests →

Field mobility tests, 2025: grass slope · stair climbing · soft mud · loose sand at speed.

Secure command & control links

Working modules · live demo

Custom radio-control modules (ESP32 + LoRa) running an in-house encrypted, frequency-hopping (FHSS) control protocol with configurable channel plans and mesh scenarios.

  • Bench demo: the link hops across the band (SDR spectrum view, right) while the receiver holds a stable, low-latency control stream
  • Low-latency handoff of control between operators and relay nodes
  • Encrypted control, telemetry and digital video paths
  • Interoperable with third-party RX/TX and telemetry components

Live bench test: receiver channel output (left) stays steady while the carrier hops across the band (SDR waterfall, right).

Ground Control & Ground View stations

Field-tested MVP

Modular operator stations built into compact IP67 transport cases — open the lid and the station is ready: integrated display, controls, communications and power.

  • Paired GCS + GVS setup for a primary operator and assistant operator
  • Sealed external connector panel: power, Ethernet, RF, optical fiber
  • Modular subsystem layout designed for fast field service
  • Encrypted digital video and low-latency control handling
Full system layout: carbon mast relay, fiber reel, GCS and GVS operator stations with annotated components GCS and GVS stations linked together during a field session Ground Control Station with integrated control sticks Station cases packed in transport backpacks Ground View Station in an open IP67 case

Full relay chain: mast node → fiber/UTP → operator stations. Two-case setup packs into standard backpacks.

9-meter carbon mast & relay systems

Field-tested MVP

A 9 m (29.5 ft) carbon-fiber mast weighing just 3 kg (6.6 lb), engineered for one-person rapid deployment as a communications relay node.

  • Custom-machined guy-line hardware and clamp system
  • Mast-top antenna/relay head with remote antenna control
  • Relay architecture linking operator stations over wireless, Ethernet and optical fiber
  • Deployed and refined through field cycles across 2024
Carbon mast fully extended to 9 meters in the field Mast head module, assembled and in detail Machined guy-line plate Full kit: mast, GCS and GVS stations, fiber reel

Fixed-wing UAV platforms & rapid manufacturing

Flying prototypes

UAV platforms developed from scratch: airframe geometry, structural layout, electronics integration and launch subsystems.

  • R&D on monolithic FDM-printed structures up to 2.5 m wingspan — without the typical weak points of conventional 3D-printed airframes
  • Folding-wing concepts for compact transport and deployment
  • Container-based pneumatic launcher for concealed field launch
  • Iterative build–fly–refine cycles with weight budgeting per component
Assembled fixed-wing UAV prototype on a field table Monolithic fuselage sections on the FDM printer bed Printed wing sections during weight control

Embedded vision & terminal tracking

R&D · proof of concept

Compact low-power vision module (Raspberry Pi Zero class, OpenCV) for visual target acquisition and lock — designed to keep an unmanned platform on task when GPS and the control link degrade.

  • Bench-validated target acquisition and tracking (2023)
  • Designed as an integration building block for UAV and GCS architectures
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Capabilities

Electronics & embedded

Analog/digital circuit design; Raspberry Pi, ESP32, Arduino; sensor and actuator integration (IMU, servo, motor drives); hands-on assembly and soldering.

Communications

Wi-Fi, Bluetooth, LoRa; UART, SPI, I2C, CAN, RS485; Ethernet and optical fiber; encrypted low-latency command-and-control link design.

Control systems

PID and feedback control, flight-controller development and tuning, operator-to-platform control flow for resilient field operation.

Software

C, C++, Java, Python; OpenCV computer vision on embedded targets; Spring Boot backends; modular integration architecture.

Mechanical & manufacturing

Fusion 360, Onshape; prototype-oriented design for UAV/UGV; rapid fabrication methods for structural components.

Power systems

Power distribution design, LiPo / Li-ion battery systems and charging integration for unmanned platforms.

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Field validation roadmap

2023

First flying UAV prototypes. FHSS C2 modules on the bench. Embedded vision proof of concept.

2024

GCS + GVS operator stations and 9 m mast through repeated field cycles. Relay chain and link testing.

2025

UGV field mobility campaign: loose sand, soft mud, grass slopes, stair climbing. Platform validated to TRL 5.

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Program maturity

ProgramStageValidationNext · 2026
Tracked UGV platformTRL 5Field tests, 2025 — sand, mud, slopes, stairsTRL 6 field campaign
Secure C2 / FHSS linksTRL 4Bench validation, live SDR demoField trials with UGV platform
Ground stations + carbon mast relayTRL 5–6Field-test cycles throughout 2024Re-validation in 2026 campaign
Fixed-wing UAV & manufacturingTRL 4–5Flying prototypes, link testing, 2023–2024Flight cycles
Embedded vision / terminal trackingTRL 3–4Bench validation, 2023Platform integration