Engineering profile · UAV / UGV / GCS / Secure Comms

Unmanned systems, designed and built from the first sketch to field testing.

Airframes, tracked ground platforms, ruggedized operator stations, relay masts and encrypted low-latency control links — full-cycle hardware and software engineering with iterative field validation, 2023–2025.

9 m / 3 kgrapid-deploy carbon mast
2.5 mmonolithic FDM-printed wingspan
IP67dual-operator GCS + GVS stations
2023–2025continuous field-test cycles
01

Projects

Fixed-wing UAV platforms & rapid manufacturing

Flying prototypes

UAV platforms developed from scratch: airframe geometry, structural layout, electronics integration and launch subsystems.

  • R&D on monolithic FDM-printed structures up to 2.5 m wingspan — without the typical weak points of conventional 3D-printed airframes
  • Folding-wing concepts for compact transport and deployment
  • Container-based pneumatic launcher for concealed field launch
  • Iterative build–fly–refine cycles with weight budgeting per component
Assembled fixed-wing UAV prototype on a field table Monolithic fuselage sections on the FDM printer bed Printed wing sections during weight control

Ground Control & Ground View stations

Field-tested MVP

Modular operator stations built into compact IP67 transport cases — open the lid and the station is ready: integrated display, controls, communications and power.

  • Paired GCS + GVS setup for a primary operator and assistant operator
  • Sealed external connector panel: power, Ethernet, RF, optical fiber
  • Modular subsystem layout designed for fast field service
  • Encrypted digital video and low-latency control handling
Full system layout: carbon mast relay, fiber reel, GCS and GVS operator stations with annotated components GCS and GVS stations linked together during a field session Ground Control Station with integrated control sticks Station cases packed in transport backpacks Ground View Station in an open IP67 case

Full relay chain: mast node → fiber/UTP → operator stations. Two-case setup packs into standard backpacks.

9-meter carbon mast & relay systems

Field-tested MVP

A 9 m (29.5 ft) carbon-fiber mast weighing just 3 kg (6.6 lb), engineered for one-person rapid deployment as a communications relay node.

  • Custom-machined guy-line hardware and clamp system
  • Mast-top antenna/relay head with remote antenna control
  • Relay architecture linking operator stations over wireless, Ethernet and optical fiber
  • Deployed and refined through field cycles across 2024
Carbon mast fully extended to 9 meters in the field Mast head module, assembled and in detail Machined guy-line plate Full kit: mast, GCS and GVS stations, fiber reel

Tracked UGV platforms

Field-tested prototypes

Small tracked ground vehicles built from scratch — chassis, tracked mobility system, power electronics and control modules.

  • Rapid-manufacturing approach for tracks and drivetrain components
  • Open, modular architecture: integrates third-party RX/TX and control systems, no vendor lock-in
  • Durability testing on sand, slopes and stairs — field cycles through 2025

Field clips: traction test on loose sand · stair climbing, 2025.

Secure command & control links

Working modules · live demo

Custom radio-control modules (ESP32 + LoRa) running an in-house encrypted, frequency-hopping (FHSS) control protocol with configurable channel plans and mesh scenarios.

  • Bench demo: the link hops across the band (SDR spectrum view, right) while the receiver holds a stable, low-latency control stream
  • Low-latency handoff of control between operators and relay nodes
  • Encrypted control, telemetry and digital video paths
  • Interoperable with third-party RX/TX and telemetry components

Live bench test: receiver channel output (left) stays steady while the carrier hops across the band (SDR waterfall, right).

Embedded vision & terminal tracking

Proof of concept

Compact low-power vision module (Raspberry Pi Zero class, OpenCV) for visual target acquisition and lock — designed to keep an unmanned platform on task when GPS and the control link degrade.

  • Bench-validated target acquisition and tracking (2023)
  • Designed as an integration building block for UAV and GCS architectures
02

Capabilities

Electronics & embedded

Analog/digital circuit design; Raspberry Pi, ESP32, Arduino; sensor and actuator integration (IMU, servo, motor drives); hands-on assembly and soldering.

Communications

Wi-Fi, Bluetooth, LoRa; UART, SPI, I2C, CAN, RS485; Ethernet and optical fiber; encrypted low-latency command-and-control link design.

Control systems

PID and feedback control, flight-controller development and tuning, operator-to-platform control flow for resilient field operation.

Software

C, C++, Java, Python; OpenCV computer vision on embedded targets; Spring Boot backends; modular integration architecture.

Mechanical & manufacturing

Fusion 360, Onshape; prototype-oriented design for UAV/UGV; rapid fabrication methods for structural components.

Power systems

Power distribution design, LiPo / Li-ion battery systems and charging integration for unmanned platforms.

03

Program maturity

ProgramStageValidation
Ground stations + carbon mast relayTRL 5–6Field-test cycles throughout 2024
Tracked UGV platformsTRL 5Field tests, 2025
Fixed-wing UAV & manufacturingTRL 4–5Flying prototypes, link testing, 2023–2024
Embedded vision / terminal trackingTRL 3–4Bench validation, 2023